Precision Manufacturing Design Guide for the Defense & Aerospace Industry

Standing Shoulder to Shoulder with our Defense & Aerospace Partners

The “Precision Manufacturing for Design Guide” is brought to you by Photofabrication Engineering, Inc. PEI has a 50-year history of serving the aerospace and defense industry through design-for-manufacturability engineering, precision manufacturing, and expert quality assurance.

 

PEI is the world’s leading provider of precision titanium parts and components, leveraging the power and efficiency of photochemical etching (PCE). PCE produces accurate, durable, burr-free parts with greater precision than traditional machining or stamping. 

How We Serve the Defense and Aerospace Sector

PEI leverages the experience and expertise of our Engineering, Manufacturing, and Quality Assurance teams to provide accurate, reliable, and durable metal parts and components to our partners in defense and aerospace manufacturing.

 

We are experts in photochemical machining (PCM), a process that produces highly precise thin metal parts. PCM enables the production of parts in a wide range of metals with tolerances and depths difficult to achieve with other fabrication techniques.

Research & Development

We partner with innovative defense and aerospace engineers to solve the biggest challenges. Together, we bring concepts to life via design optimization, prototyping, and testing.

Photochemical Etching

PEI’s engineering teams analyze designs to offer guidance on manufacturing processes and materials. Our teams collaborate with you at every stage, from prototyping to production.

Photochemical Etching

PEI is a world leader in photochemical etching, a manufacturing process that produces thin metal parts with high precision and accuracy, at a cost-effective price, and with a fast turnaround.

Forming

We offer a comprehensive range of metal bending and forming services, working with thicknesses from 0.0001” to 0.125”, tailored to meet component requirements.

Finishing

Finishing, plating, coating, or painting metal parts is essential to maintaining the integrity of every part. Our finishing team is an expert at adhering to stringent industry standards.

Quality Assurance

Meeting and exceeding industry standards is a point of pride at PEI. Our team leverages decades of experience and the latest technology to ensure precision, durability, and reliability.

Precision Parts for the Defense & Aerospace Industry

Photochemical etching enables our manufacturers to produce parts from 0.0005 in. (0,0127mm) to 0.1250 in. (3.175mm) thick in materials from titanium to aluminum, Beryllium copper to tungsten.

Precision shims used by defense and aerospace contractors for leveling or balancing missiles, optics, wheels, and more are available in thicknesses from 0.0005 in. (0.0127 mm) to 0.150 in. (3.175mm).

Defense and aerospace contractors engage us to produce these parts →

What challenge can we solve together?

The Largest Precision Photochemical Etching Manufacturer in the U.S.

PEI, along with its sister companies Elcon Precision, E-Fab, Fotofab, and Microphoto, is the largest photochemical etching manufacturer in the United States. Our advanced manufacturing centers operate in Massachusetts, Illinois, Michigan, and California, serving defense and aerospace companies nationwide.

 

We invite you to learn more about each company →

PEI Certifications

One Contact, Five Suppliers

Managing a handful of manufacturing partners creates a host of risks for engineers and program managers running defense and aerospace programs, especially when a blip in the process hits.

That’s why we’ve streamlined our approach. One point of contact. Five precision manufacturing companies that are AS9100D and ITAR certified, and CMMC compliant.

Our network of precision manufacturing partners can get you a quote in 3 days with the first article in 7 days. Given our integrated approach, high-volume runs aren’t an issue.

Let’s Get to Work